ZeroTouch® Rotational Metrology System

• Scans different materials and constructs, including hairpin windings, insulators, and laminate stacks
• Capable of inspecting insulating enamel or impregnating resin coatings on hairpins
• Developer coating not required to capture shiny surfaces
• Configurable for both in-line or near-line use
• Inspects single laminate, stacked laminate core, and final assembly with hairpin (stator), shaft (rotor), and other round/cylindrical parts
• System functions in manual or fully automatic mode
• Allows for 100% inspection of parts leading to process and quality improvements
• Inspects both rotors and stators in the same system
• Supports a wide range of dimensions and weights
• Small footprint allows for optimal usage of production space

High-speed Inspection and Analysis

Using multiple advanced sensors and precision fixturing, ZeroTouch® rapidly measures the entire part surface, executing entire part inspection plans in just a few minutes versus traditional tactile methods, which can require several hours.

Rapid Feature Identification

By collecting millions of data points across the part surface, ZeroTouch® generates a high-density, micron-level point cloud for comparison to a CAD image where analysis software can rapidly measure features, perform dimensional analysis, and identify surface defects.

Automatic Part Loading and Unloading

Configurable for manual and automatic part load and unload using a robot, conveyor, or cart feed, ZeroTouch® can be installed in the immediate vicinity of the production line to improve production throughputs.