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ZeroTouch® Linear Metrology System

A high-speed, non-contact multipurpose metrology system that increases accuracy and production for longer, and more slender machined parts.

The ZeroTouch® Linear Metrology System is a high-speed, non-contact linear inspection system ideal for measuring linear-shaped parts such as hip stems and aerospace blades faster than traditional methods.

Features & Benefits

  • Developer coating not required to capture shiny surfaces
  • Configurable for both in-line or near-line use
  • System functions in manual or fully automatic mode
  • Allows for 100% inspection of parts leading to process and quality improvements
  • Supports a wide range of dimensions and weights
  • Small footprint allows for optimal usage of production space
  • Micron-level precision and accurate analysis with dense point cloud
  • Scans 100% of part in under 60 seconds

Rapid Data Capture & Analysis

Using application-based advanced sensors, the system can capture millions of data points per second, with variable data density levels, executing part inspection plans and performing all critical to quality measurements faster than tactile methods.

High-Volume Production

ZeroTouch® performs all measurements that previously required multiple systems, reducing the overall metrology footprint, and enabling in-line inspection on high-speed production lines where 100% part measurement is required.

Upstream Process Improvement

Through industry proven and recognized analytics software, parts can be analyzed by comparing point cloud scans with nominal CAD models and GD&T controls. Statistical process control (SPC) data can drive warnings to reduce variability and scrap.

Titanium alloy hip joint replacement or artificial hip
3D point cloud
Close up of turbine compressor

Industries and Applications

Aerospace icon

Aerospace

Key Applications : Blades, Vanes

Non-contact measurement systems are invaluable in the aerospace industry, where precision is critical. These systems excel in measuring the complex geometries of blades and vanes without risking deformation, essential for maintaining the integrity of high-performance components. Their ability to perform rapid measurements ensures that production schedules remain on track without compromising quality.

Automotive and e-Mobility icon

Automotive and e-Mobility

Key Applications : Complex die castings, Fuel injectors

In the automotive sector, especially with the rise of e-mobility, non-contact systems provide the precision needed for complex die castings and fuel injectors. These systems can handle large-volume inspections of moving parts, ensuring every component meets the rigorous standards required for efficient engine performance and safety.

Medical Devices icon

Medical Devices

Key Applications : Orthopedic implants, Hip stems, Bone plates

The medical device industry benefits significantly from non-contact measurement's ability to profile delicate surfaces like orthopedic implants and bone plates. The systems ensure these critical components are measured accurately without physical contact, preserving their integrity and ensuring they meet exacting medical standards.

Precision Manufacturing icon

Precision Manufacturing

Key Applications : Drill bits, Razor blades, Tool inserts

In precision manufacturing, where the tiniest defect can lead to significant issues, non-contact measurement systems provide real-time monitoring and feedback. This capability allows for the immediate detection of defects and the swift implementation of corrective actions, enhancing the quality and reliability of products like drill bits, razor blades, and tool inserts. These systems are integral to maintaining the high standards required in mass production environments.

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