The Gear Metrology System is a non-contact gear inspection system that generates a 3D point cloud, providing manufacturers with real-time metrology and inspection data to optimize production processes, and improve ROI.
ZeroTouch® uses multiple sensors to generate a high-density, 3D point cloud to improve quality.
ZeroTouch® increases production throughput by executing inspection plans in seconds versus minutes.
ZeroTouch® advances production capabilities by performing in-line inspection of the entire part surface.
ZeroTouch® achieves reliable and repeatable measurement by 3D referencing over the complete reference surfaces. Collecting millions of data points minimizes surface local defects or roughness, making the machine extremely repeatable even when measuring recently milled or cut gears.
Configurable for manual and automatic part load and unload, ZeroTouch® can be installed in the immediate vicinity of the production line to improve production throughputs.
Performing 100% inspection of gears and teeth geometries with measurement cycle times from 30 seconds per part, ZeroTouch® optimizes production processes by detecting and avoiding production deviation through real time measurements, allowing adjustment of upstream processes to reduce waste.
| Gear Dimensions | |
|---|---|
| External Ring | 300 mm max. diameter |
| Part Height | Up to 40 mm |
| Inspection Speed | |
| Typical Cycle Time | ~30 seconds |
| Accuracy | |
| Tolerances | 5-10 μm |
| Surface Defect Detection | 50µm (min. defect size) |
| Measurements | |
| Profile evaluations | (Fα-fHα-ffα-Cα) |
| Helix evaluations | (Fβ-fHβ-ffβ-Cβ) |
| Pitch and roudness evaluations | (Fp-fp-Fr) |
| Diameter over balls | (Mdk) |
| System | |
| System Dimension | 2,000 x 1,000 x 2,000 mm (W x D x H) |
| System Weight | 1,500 kg (3,300 lbs) |
Key Applications : Gears
Key Applications : Gears and Sprockets
Key Applications : Gears
