Transform high-volume manufacturing processes by incorporating high-speed non-contact inspection solutions with high repeatability and reproducibility using state-of-the-art sensors and integrated point cloud software.
A precise, high-speed, in-line or near line metrology and inspection system for processing rotors, stators and other cylindrical parts in a fraction of the time when compared to traditional metrology methods.
A high-speed, in-line or near line, non-contact multipurpose precision metrology system that increases production throughput for components or irregular parts as well as longer, and more slender parts.
A non-contact, 100% 3D inspection system to perform in-line or near-line measurement of all teeth and features for gears and splines.
The ZeroTouch® platforms are designed to remove bottlenecks from the manufacturing process. Using multiple non-contact inspection technologies such as lasers, vision systems and other sensor technologies. ZeroTouch® performs rapid in-line or near-line measurements of 100% of parts with high precision and repeatability. Multiple non-contact sensors capture millions of data points, creating a digital twin of the part and providing up-stream feedback to reduce quality escapes.
Key benefits include:
High-Speed Inspection and Analysis: Complete inspections in just seconds, ensuring high throughput suitable for in-line and near-line applications. This means your production line can maintain a steady flow without downtime.
Real-Time Results: No time-consuming data processing, enabling rapid decision-making and immediate feedback to the production process.
Defect Detection and 100% Dimensional Inspection: Achieve comprehensive quality assurance in one measurement, identifying defects and ensuring dimensional accuracy.
Surface Versatility: Part coating is not required to capture shiny surfaces, allowing for flexibility in measuring diverse materials.
Configurable for Various Uses: Whether in-line or near-line, the system adapts to your space and needs, supporting a wide range of part dimensions and weights.
Flexible Measurement: Measure multiple parts within the same system without the need for extensive reconfiguration.
Compact Design: The small footprint optimizes production space, allowing for easy integration into existing processes.
Operational Flexibility: The system functions in manual or fully automatic mode, catering to different production environments and preferences.
Dense Precision Point Cloud Data Capture: Obtain rapid feature and dimensional analysis with dense point cloud data, ensuring comprehensive insights into every part.
We design and develop advanced, automated, non-contact metrology solutions that help ensure superior quality and maximize throughput. Our systems and solutions are capable of superior accuracy to meet your challenging GR&R requirements. Our expertise with cutting edge sensors allows us to rapidly capture millions of data points, measuring all geometric features and generating a digital twin of your part at each stage of production with a dense, micron-level point cloud.
We routinely deliver high-speed inspection systems with superior accuracy at less than 10% GR&R. Our systems capture and generate a 3D digital twin from the high-density point cloud collected.
We have deployed systems that rapidly gather both 2D and 3D data to enable low GR&R results, perform simultaneous measurements, and decrease cost and footprint.
Key Applications: Blades, Vanes
Non-contact measurement systems are invaluable in the aerospace industry, where precision is critical. These systems excel in measuring the complex geometries of blades and vanes without risking deformation, essential for maintaining the integrity of high-performance components. Their ability to perform rapid measurements ensures that production schedules remain on track without compromising quality.
Key Applications: Complex die castings, Fuel injectors
In the automotive sector, especially with the rise of e-mobility, non-contact systems provide the precision needed for complex die castings and fuel injectors. These systems can handle large-volume inspections of moving parts, ensuring every component meets the rigorous standards required for efficient engine performance and safety.
Key Applications: Orthopedic implants, Hip stems, Bone plates
The medical device industry benefits significantly from non-contact measurement's ability to profile delicate surfaces like orthopedic implants and bone plates. The systems ensure these critical components are measured accurately without physical contact, preserving their integrity and ensuring they meet exacting medical standards.
Key Applications: Drill bits, Razor blades, Tool inserts
In precision manufacturing, where the tiniest defect can lead to significant issues, non-contact measurement systems provide real-time monitoring and feedback. This capability allows for the immediate detection of defects and the swift implementation of corrective actions, enhancing the quality and reliability of products like drill bits, razor blades, and tool inserts. These systems are integral to maintaining the high standards required in mass production environments.
