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Precision Component Inspection

Fast, Accurate, Real-Time Gaugin and Inspection of Machined Parts

Achieving Flawless Accuracy with ZeroTouch Metrology
In precision manufacturing, even the smallest deviation can result in significant performance issues. ZeroTouch Metrology’s cutting-edge, non-contact measurement technology offers unparalleled accuracy for inspecting precision components in high volume, in-line on the shop floor. Offline fixed corodinate measurement machines or extended trips to inspeciton labs add lag to providing real-time process feedback and adjument, multiplied by the need to support multi machines performing the same operations. Whether you're working with intricate parts for aerospace, automotive, or industrial applications, ZeroTouch provides real-time, highly accurate data without compromising speed or efficiency.

Key Benefits:

  • Unrivaled Precision: Ensure each component meets exacting tolerances with micron level accuracy.
  • Efficient, Non-Contact Inspection: Maintain component integrity with fast, non-invasive measurement.
  • Streamlined Production: Integrate seamlessly into production lines, increasing throughput.
  • Reduced Rework and Waste: Minimize defects, optimize yield, and reduce costly production errors.

Sample Applications

  • Watch components
  • Gear and transmission components
  • Cutting tools
  • Cutting round drill pieces
  • Aerospace blades
  • Automotive components

Contact us to discuss your application needs

Technologies

  • Precision picking and placing
  • High-speed motion control
  • Machine vision feedback
  • High-speed, non-contact metrology
  • Integration of joining processes (fastening, riveting, welding)
  • Laser processing
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Advanced Solutions for Precision Manufacturing

Advanced Solutions for Precision Manufacturing

Our scalable precision automation solutions use six-axis robots fitted with custom end-effectors, vibratory feeders, precision tracks, conveyors to move input materials between modules, and machine vision systems that accurately position components before pick-and-place, ultrasonic welding, and other assembly steps take place. Using parallel processing designs and rotary tables, our systems achieve high throughputs while reducing overall floor space.

Advanced Solutions for Precision Manufacturing

For precision inspection, we combine high-intensity strobe lighting with advanced sensors to obtain high image contrast. These systems can inspect a range of defects, including nicks, dents, and various cosmetic imperfections. Using high-speed pick-and-place systems with advanced machine vision sensors for alignment accuracy, our automated systems can precisely places components measuring only 0.625mm ±0.05mm in diameter and 0.3mm ±0.02mm in height within ±1.0mm tolerance to true position.

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