ZeroTouch® EV

Electric vehicle stator measurement technology.

The ZeroTouch® EV solution suite is our latest innovation in electric vehicle stator measurement technology.

Accuracy and Repeatability

ZeroTouch® achieves reliable and repeatable measurement by 3D referencing over the complete reference surfaces. Collecting millions of data points minimizes surface local defects or roughness, making the machine extremely repeatable even when measuring closely positioned hairpins.

Automatic Part Loading and Unloading

Configurable for manual and automatic part load and unload, ZeroTouch® can be installed in the immediate vicinity of the production line to improve production throughputs.

Upstream Process Improvements

Performing scan cycle times from 30 seconds - 1 minute per part, ZeroTouch® optimizes production processes by detecting and avoiding production deviation through real time measurements, allowing adjustment of upstream processes to reduce waste.

Features & Benefits

High-resolution gauging of stator stacks, paper inserts, and hairpins
Real-time data output for process control and traceability
Scan cycle time under 1 minute
High load capacity up to 65 kg
Point cloud generation for post-processing
Seamless integration into automated production lines
Large measurement envelope for diverse EV stator designs
High-resolution digital twin creation

Specifications

Dimensions
Measurable Envelope Max. (Diameter x Length)	425 mm x 300 mm (16.7 in x 11.8 in)
Part Outer Diameter Max.	425 mm (16.7 in)
Part Length Max.	375 mm (14.8 in)
Payload Weight Max.	65 kg (143.3 lbs)
Inner Diameter (typical)	120 mm (4.7 in)
System
Dimensions (W x D x H)	1,150 mm x 1,550 mm x 2,805 mm (42.25 in x 61.0 in x 110.5 in)
Weight	2,000 kg (4,400 lbs)
Environment
Temperature (Transport/Storage)	15°C (59°F) to 40°C (104°F)
Temperature (Operational)	18°C (64.4°F) to 22°C (71.6°F)
Software
HMI Operating System	Windows
System Control	ZeroTouch® Orchestrator
Metrology Analysis	ZeroTouch® Analysis Package